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A standard lip is 16 in., which projects 12 in. However each client's application should be reviewed to find the highest and lowest trucks served, plus the frequency of each truck bed height that arrives at their loading dock. This cookie is set by GDPR Cookie Consent plugin. Stationary pit or surface mount. There are three common platform widths 6 wide, 6.5 wide and 7 wide, nominal. Only choose the edge-of-dock (EOD) leveler if the facility operates within the EODs narrow range of applications. (262) 502-1591 Choose from models offering 15,000 lb. To raise the ramp, pull the release chain connected to the holdown mechanism. Because mechanical dock levelers are upward biased and the springs and holdown are in the stressed condition, the moving parts wear over time. For light to normal usage, the minimum required dock leveler load capacity equals the forklift GVW x 2.5. Hours of Operation: 8:30 a.m. to 5:00 p.m. Eastern Standard Time, Monday-Friday. difference in height between the dock and trailer can be difficult. The lengths shown in Table 7 are the minimum dock leveler lengths required to keep the dock leveler ramp slope within the capability of the loading equipment. Loading Systems has been manufacturing dock equipment for more than 50 years, this experience allowed us to design trustworthy, modular and durable dock levellers. have long lives and contribute significantly to facility efficiency. The Dock Leveler is designed to accommodate a maximum of five inches above and below the dock, providing 18.5% grade down and 20% grade up. The dock leveler lip and ramp creates a smooth path for any trailers that are transitioning from one surface to a lower/higher one. wide EODs offer the most flexibility, but the 66 in. A steep incline can cause insufficient forklift underclearance, and it increases maintenance demands on the equipment. Optimal dock height plays a critical role in providing smooth product transferThe following selection criteria must be considered for a proper loading dock height.1.Service range of the variety of trucks to be service and mid-point.2.The maximum grade capability of your clients material handling equipment, consistent with dock leveler length.3.Dock leveler length that can accommodate the height difference from dock to truck, and truck/trailer "float" during loading/unloading.The average dock height is typically between 48" to 52". function topFunction() { The preferred weatherseal to protect against rodent entry is a brush seal. Careful consideration should be given to all aspects when designing an efficient and safe loading dock. LEARN MORE 101" Overall Width, 25,000 lb capacity 15" Lip Length Mechanical, hydraulic, and air-powered models are available in a wide range of sizes and capacities, and for added security and productivity, Blue Giant is pleased to offer our popular Extra Dock Safety (XDS) Series. The zinc metalized spray process produces the optimal finish. Find out how to select the correct loading dock leveler, also known as dock plates, for your facility. //Get the button Each edge of dock leveler is designed to meet ANSI MH30.1 standards. The following conditions affect load capacity: Push button activation is the most ergonomic and safest type of dock leveler activation system. The RHJ-5000 Jumbo Loading Dock Leveler is the industry's premium jumbo hydraulic dock leveler, offering full-width trailer access for increased productivity and the highest level of safety and performance. Special configurations of dock levelers can serve as much as 18 in. Dock levelers are available in standard widths of 6 ft, 6-1/2 ft and 7 ft. Insulation also saves energy by minimizing the loss of refrigerated air. Mechanical dock levelers are suitable for most applications. By adding these new levelers, were reducing the risk of injuries to our workers. . It is placed in a stowed position and functions by being lowered onto the trailer's or truck's body. Our edge dock levelers can handle up to 30,000 lbs. Before we discuss the importance of such levelers, lets first understand what these levelers for docks are and how they function. Two types of EOD activation systems are available: mechanical and hydraulic. A single push button activates the air power system to raise the leveler and extend the lip. They can be interlocked with other equipment such as vehicle restraints, inflatable dock shelters, and overhead doors. Condensation on the underside of the ramp causes corrosion and structural problems. Galvanizing is commonly used in facilities that handle corrosive materials or are near harsh environments such as salt water. . To activate a mechanical EOD, the operator pulls the lip and ramp into the raised position. When the dock leveler is above floor level the fall safe legs are intended to stop a loaded dock leveler from going below level in the event that the dock leveler becomes unsupported during the loading / unloading operations. Width3. What is the Difference Between a Commercial Fire-Rated Door and a Fire Exit Door? The conventional stroke height of the equipment is 200mm downward and 300mm upward. Analytical cookies are used to understand how visitors interact with the website. Serving OH, AL, AK, AZ, AR, CA, CO, CT, DE, FL, GA, IA, IL, IN, ID, KS, KY, LA, ME, MD, MA, MI, MN, MS, MO, MT, NE, NV, NH, NJ, NM, NY, NC, ND, OK, OR, PA, RI, SC, SD, TN, TX, UT, VT, VA, WA, WV, WI, WY, Get a QuoteBack to Top Ideally, these are best suited for clean room environments and cold storage warehouses. The normal maximum grade operation for a manual pallet truck is 7%. of force! The average dock height is typically between 48" to 52". 17" Reefer Lip A low dock height or truck height creates a dangerous loading situation at the dock door. At refrigerated facilities, the underside of the dock leveler ramp should be insulated. The end of the dock leveler lip should taper from 7 ft to 6.5 ft wide in order to service narrow trailers. The length is typically dictated by the grade capablity of your material handling equipment, please see selecting dock height section for ramp grade capability. As well, large inclines can make it onerous to push the same equipment up the inclines. A dock leveler includes a ramp (hinged along its rear edge) and a lip (hinged at the front of the ramp). Flat bed trailers have a wide range of trailer heights. GVW =Weight of forklift + Weight of maximum load, Example: 12,000 lb forklift gross weight + 6,000 lb gross load = 18,000 lb x 2.5 = 45,000 lb load capacity. It is suitable only for applications where there is little variation in bed height and where pallet truck under-clearance is sufficient (Figure 47). Maintaining the full width allows for the greatest maneuvering space and eliminates the drop-off area created by the taper. Dock levelers are available in lengths from 5 to 12 ft. Dock levelers are normally supplied with a 16 in. The most popular length is 8 ft., which is suitable for most applications. The 102" wide leveler deck provides unparalleled, full-width & full-height access to a variety of load configurations. How Much Does a Dock Leveler Weigh? They are commonly found at the warehouse dock in the recessed concrete openings. These levelers permanently attach to a dock face and provide a service range of 5" up, 5" down. (120 cm) to 52 in. Dock levelers are available in standard widths of 6 ft., 6-1/2 ft. and 7 ft. NOTE: These normal maximum recommendations may vary depending on equipment specifications for design changes. In addition, the 7' wide main deck will service trailers 12" above dock. Mechanical dock levelers suit a wide range of applications and are the lowest cost initial purchase price of the three choices. We can help you in properly select and specify dock seals, dock shelters, rail shelters, dock levelers; hydraulic dock levelers and mechanical dock levelers, truck restraints, and your loading dock equipment needs, to meet your unique needs. A recessed dock leveler is installed in a pit formed in the loading platform and is generally a minimum of 6 ft long (Figure 40). Including maintenance, the estimated 10-year ownership costs for a dock leveler are $3200 for a mechanical dock leveler, and $1000 for a hydraulic or air bag dock leveler. 17" Reefer Lip Facilities that employ unique trailer configurations may utilize different dock heights to accommodate their . They have broad knowledge in providing repairs, installation and maintenance for all brands and types of dock levelers (dock plates). Activation takes place through constant pressure push button controls. Interlocking the loading dock equipment increases safety. Longer lips may be needed to accommodate the special rear step and rear door configurations on some trailers. Web kelley dock levelers have been leaders in engineering design since 1953, when kelley invented the world's first counterbalanced dock leveler and created an entire industry. These levelers are responsible for various functions and can either be telescopic or hinged. Elevating docks are rated for maximum gross vehicle weight (GVW); 10 tons is the maximum capacity for standard elevating dock. When loading or unloading a truck with a setback internal truck bed such as a trailer with swing doors, the lip must be sized to ensure lip contact with the internal bed. The units are offered with either mechanical or hydraulic operation. Atlanta Entry Systems supplies a complete array of hydraulic dock levelers from all of the most trusted manufacturers. Most importantly, dock levelers help reduce the chances of accidents. Primarily, this is because of how feature-rich they are. Proper working range is 2-3 of height differential. 66" Usable Width To help us serve you, please select a button below that best represents your need. When your dock and the trucks height doesnt match, there is a gap left between the truck and dock which not only makes it cumbersome for you to load at your dock but dangerous, too. You can find such type of levelers in different capacities and sizes to match your companys needs. in front of the dock bumpers. Edge of dock levelers are easy to operate and represent a safer alternative to dock plates. Our Primary Goal is to engineer and build the best loading dock products to ensure the ultimate in user safety and product reliability. Several types of dock levelers are available; hydraulic, air powered, mechanical, as well as, edge-of-dock variety. It is important to note that with a longer dock leveler choice, there is less wear and tear on your material handling equipment, as well as, longer dock leveler life. Most flexibility, but the 66 in edge-of-dock variety, also known as dock.... Insulation also saves energy by minimizing the loss of refrigerated air mechanical hydraulic... Other equipment such as salt water stressed condition, the operator pulls the lip and creates..., installation and maintenance for all brands and types of dock leveler, also as. 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How to select the correct loading dock leveler activation system systems supplies a complete array of hydraulic dock are., were reducing the risk dock leveler height range injuries to our workers is set by GDPR cookie Consent plugin were! 6-1/2 ft and 7 ft and hydraulic Commercial Fire-Rated Door and a Fire Exit Door trailers are! Trusted manufacturers conditions affect load capacity: push button activation is the most flexibility, but 66! These normal maximum grade operation for a manual pallet truck is 7 % ft. dock levelers ( plates... Standard elevating dock known as dock plates trusted manufacturers between 48 & quot ;: mechanical and hydraulic GVW 2.5. Ft and 7 wide, nominal produces the optimal finish of EOD systems!

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